Surface rust? Sand back to bright metal, treat with a rust converter, wipe clean, then lay down a quality epoxy primer, a skim of filler if needed, colour coat, and clear.
Scale or perforation? Cut out to clean steel and weld in a patch; anything else is just putting lipstick on a land crab.
Mask generously, keep dust out of seams, and wear PPE—gloves, eye protection, and a respirator—because lungs aren’t optional extras.
DIY bits will run about $80–$300; a pro repair is typically $300–$1,200+ per panel, and structural rust is a roadworthy fail, not a weekend hobby.
Seal both sides, wax the cavities, and clear the drains unless you enjoy watching your car quietly turn back into iron filings.
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